Aqueous Italia hybrid flat sheet membranes feature a corrugated, edge-potted construction, intentionally engineered to merge the hydraulic efficiency of hollow fibre membranes with the mechanical robustness and serviceability of flat sheet formats. The corrugated geometry is not cosmetic—it is a functional hydraulic structure designed to improve flux stability, fouling resistance, and mechanical integrity under submerged MBR operating conditions.
With long operational life, low maintenance requirements, and superior contaminant removal, Aqueous Italy’s tubular membranes provide a reliable, cost-effective solution for municipalities and industries seeking sustainable water reuse, safe discharge, and dependable filtration performance.
Corrugated hybrid design delivers superior strength, higher productivity, and improved fouling resistance for demanding water and wastewater treatment environments.
Aqueous Hybrid Corrugated Flat Sheet Membranes combine the structural strength of ceramic technology with advanced hydrodynamic design to deliver superior filtration performance. Compared to conventional flat sheet and hollow fibre membranes, the hybrid architecture provides higher durability, improved fouling resistance, and more stable long-term flux.
The engineered corrugated profile increases effective membrane surface area while enhancing turbulence during aeration, ensuring uniform scouring and reduced clogging. This results in lower energy consumption, fewer cleaning cycles, and significantly extended membrane life.
At the microscopic level, Aqueous Italia’s hybrid corrugated flat sheet membranes are engineered with a highly uniform and interconnected porous matrix. This advanced structure enables stable ultrafiltration performance in submerged systems while maintaining high flux, low fouling, and consistent particle rejection even under demanding operating conditions.
The optimized pore architecture ensures that filtration occurs primarily at the surface and near-surface layers, preventing deep pore penetration and minimizing irreversible fouling. Combined with permanent hydrophilicity, the membrane naturally repels oils, organics, and sludge, allowing only clean water to pass through efficiently.
Beyond improving macro-hydraulics, the engineered corrugated geometry actively enhances filtration performance at the microscopic level. The structured surface modifies local flow behaviour across the membrane, increasing shear forces and reducing the likelihood of foulant deposition and pore blockage.
This dynamic hydrodynamic environment continuously disturbs sludge and cake layer formation, enabling longer operating cycles, stable flux, and lower cleaning frequency. Unlike hollow fibre systems where shielding and stagnation can occur, the open flat corrugated design ensures every membrane surface receives uniform aeration and effective scouring.
The result is sustained permeability, improved energy efficiency, and significantly reduced fouling during long-term submerged operation.
Manufacturing Process
High-grade clay and ceramic compounds selected for purity and consistency.
Extrusion into precise shapes creating a robust membrane substrate.
Fired above 1,200°C for exceptional durability and controlled porosity.
Membranes assembled into modular systems for scalable installations.
Aqueous membranes are engineered for reliable long-term operation with minimal operator intervention. Integrated cleaning mechanisms such as automated backwashing, air scouring, and surface spray systems effectively control fouling and sustain high permeability.
These low-maintenance features reduce downtime, extend membrane life, and ensure consistent filtration performance even in demanding wastewater environments.